This automatic flash welder is a highly efficient and versatile butt welding machine, designed for joining various metal components such as steel pipes, copper, aluminum, steel bars, saw blades, and wheel shells. It operates on the principle of flash butt welding, where intense heat is generated at the joint faces by electric current and controlled flashing, followed by upsetting force to create a strong, clean weld. The machine features an intelligent microcomputer controller for precise welding control and utilizes high-purity silicon steel transformers and imported silicon controlled rectifiers for stable performance and reduced power consumption. Its robust design and advanced control systems make it suitable for demanding industrial applications requiring high-quality and consistent butt welds.
Application Usage: This automatic flash welder is widely utilized across various industries for its precise butt welding capabilities. Its primary applications include the joining of steel pipes, copper and aluminum components, steel bars, and saw blades. It is also effectively used in the manufacturing of wheel shells and other circular or linear metal parts that require strong, seamless butt joints. This machine is ideal for industries such as metal fabrication, automotive, construction, and tool manufacturing, where efficient and high-quality joining of similar or dissimilar metal sections is critical for product integrity and performance.
Specifications:
| Attribute | Value |
|---|---|
| Model Number | XSZN-Butt Welder |
| Rated Power (KVA) | 75-200KVA |
| Input Voltage | AC 380V, 50Hz |
| Welding Range | Up to 8mm+8mm (low-carbon steel), customizable for different materials/sizes |
| Control System | WD-KD5 Intelligent Microcomputer Controller |
| Silicon Controlled | RON IXYS Silicon (from West Germany) or IR Silicon (from United States) |
| Pneumatic Control System | Large displacement magnetic valve and gas assembly, quick exhaust cylinder |
| Welding Transformer | High purity silicon steel disc refined welding transformer |
| Cooling Way | Water Cooling |
| Control | Semi-Automatic (with automatic welding functions) |
| Production Capacity | 50 sets per month |
| Features | Less electricity consumption, high permeability and electrical conductivity, good servo performance, capable of welding various metals |
| Certifications | Factory Customized |
| Warranty | 1 Year |
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